How to Prevent Rust on Your Garage Door

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Joseph Mendez

Technical Director

October 18, 2024
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A rusty garage door can be an eyesore, diminish curb appeal, and eventually lead to structural damage if left untreated. Preventing rust is essential for maintaining the appearance, functionality, and longevity of your garage door, especially if you live in a region prone to humidity, rain, or coastal air. In this blog post, we’ll walk you through practical steps and best practices on how to prevent rust on your garage door and keeping it in top condition for years to come.

Why Does Rust Form on Garage Doors?

Rust forms when iron in metal is exposed to moisture and oxygen, triggering a chemical reaction called oxidation. This process, known as garage door rusting, is especially common in areas with high humidity, frequent rain, or salty coastal air. Garage doors made of steel or other metals are particularly vulnerable to rust if they are not properly maintained or treated with protective coatings.

Here are some common reasons rust forms on garage doors:

  1. Scratches or Chips in the Paint: Scratches expose the underlying metal to moisture, leading to rust.
  2. Lack of Protective Coating: Without regular painting or sealing, the metal surface of your garage door can become exposed.
  3. Moisture Buildup: Rain, humidity, or even snow can accumulate around the base of the door, providing the perfect environment for rust to develop.

How to Prevent Rust on Your Garage Door

Fortunately, there are several steps you can take to prevent garage door rust from forming on your garage door. By following these tips, you can protect your door from corrosion and keep it looking new for longer.

Understanding Garage Door Rust

What is Rust and How Does it Affect Garage Doors?

Rust is a common issue that affects metal garage doors, causing them to deteriorate and lose their functionality. It is a chemical reaction that occurs when iron or steel comes into contact with oxygen and moisture, resulting in the formation of iron oxide. This process can weaken the structure of the garage door, making it brittle and prone to breakage. If left unchecked, rust can spread quickly, leading to costly repairs or even the need for a new garage door. Addressing rust early is crucial to maintaining the integrity and appearance of your garage door.

Common Causes of Rust on Your Garage Door

Rust on a garage door can be caused by a variety of factors, including:

  • Exposure to Moisture: Rain, snow, and humidity can all contribute to the formation of rust on a garage door. Moisture is the primary catalyst for rust, especially in areas with high humidity or frequent precipitation.
  • Salt and De-Icing Chemicals: These substances can accelerate the rusting process, particularly in coastal areas or regions with harsh winters where roads are treated with salt.
  • Poor Maintenance: Failure to regularly clean and lubricate the garage door’s tracks and joints can lead to rust formation. Neglecting routine maintenance allows moisture and debris to accumulate, creating an ideal environment for rust.
  • Low-Quality Materials: Using low-quality materials for the garage door or its components can increase the risk of rust. Investing in a high-quality garage door made from rust-resistant materials can significantly reduce the likelihood of rust.

Signs of Rust on a Garage Door

Identifying rust on a garage door early on can help prevent further damage. Some common signs of rust include:

  • Red or Brown Patches: These patches on the surface of the door are a clear indication of rust.
  • Flaking or Peeling Paint: Rust can cause the paint to flake or peel away from the metal surface.
  • Rusty Stains or Streaks: These can appear on the door or surrounding surfaces, indicating that rust is forming underneath the paint.
  • Grinding or Screeching Noise: A grinding or screeching noise when opening or closing the door can be a sign of rust on the door’s tracks or joints.
  • Visible Corrosion: Look for visible signs of corrosion on the door’s tracks or joints, which can affect the door’s operation.

1. Choose a Rust-Resistant Garage Door

One of the best ways to prevent rust is by selecting a rust-resistant metal garage door in the first place. Modern garage doors are often made with galvanized steel, aluminum, or fiberglass, which are more resistant to rust than traditional steel doors. If you’re in the market for a new garage door and live in a high-humidity area, consider investing in a rust-resistant option.

Types of Rust-Resistant Garage Doors:

  • Aluminum Doors: Lightweight and naturally resistant to rust.
  • Fiberglass Doors: Durable and rust-proof, though not as strong as steel.
  • Galvanized Steel Doors: Steel coated with a layer of zinc to prevent rust.
  • Steel Garage Door: Steel garage doors are durable and can be treated with rust-resistant coatings to prevent corrosion.

2. Keep the Garage Door Clean

One of the easiest and most effective ways to prevent rust is by regularly cleaning your garage door. Dust, dirt, and debris can trap moisture, which accelerates rust formation. A simple wash with mild detergent and water can go a long way in preventing rust, especially after rain or snow.

Cleaning Tips:

  • Use a mixture of warm water and a mild detergent.
  • Wipe the door with a soft cloth or sponge to avoid scratching the surface.
  • Rinse thoroughly with a garden hose to remove any soap residue.
  • Dry the door with a clean towel to prevent moisture buildup.

It’s a good idea to clean your garage door at least once every three months. If you live in a coastal area, you may need to clean it more frequently due to salt in the air.

3. Apply a Protective Coating

Applying a protective coating or sealant to your garage door is another excellent way to prevent rust. Most metal garage doors come with a factory-applied protective coating, but over time, this can wear off. Regularly applying a fresh coat of garage door paint or protective sealant can help shield your door from moisture and corrosion.

Steps to Apply a Protective Coating:

  • Sand the surface: Lightly sand any rough or rusty areas to create a smooth surface.
  • Clean the door: Make sure the door is clean and dry before applying any coating.
  • Apply primer: Use a rust-inhibiting primer designed for metal surfaces.
  • Paint: Use a high-quality, exterior-grade paint that’s resistant to moisture.
  • Sealant: After painting, you can apply a clear sealant or wax to add an extra layer of protection.

4. Lubricate Garage Door Components

Rust doesn’t just affect the door panels; it can also develop on the moving parts of your garage door, such as the hinges, springs, rollers, and garage door joints. These components are typically made of metal, and if they rust, it can affect the operation of the door. To prevent rust buildup on these parts, regularly apply a silicone-based or lithium grease lubricant to keep them protected and functioning smoothly.

Lubrication Tips:

  • Focus on metal parts like hinges, springs, tracks, and rollers.
  • Use a lubricant specifically designed for garage doors to prevent friction and rust.
  • Apply lubricant every six months, or more often if you live in a humid or coastal area.

5. Ensure Proper Drainage Around Your Garage

Water pooling around the base of your garage door is a major cause of rust. If rainwater or snowmelt isn’t properly drained away from your garage, it can seep into the bottom of your garage door, leading to rust on the lower panels and tracks.

How to Improve Drainage:

  • Install a rain gutter: Install a gutter system around your garage to direct rainwater away from the door.
  • Sloping: Make sure the ground around your garage slopes away from the building to prevent water accumulation.
  • Garage door threshold seal: Installing a rubber threshold seal at the bottom of your garage door can prevent water from entering the garage.

6. Repair Scratches or Chips Immediately

Small scratches or chips in your garage door’s paint or finish may seem harmless, but they can expose the metal beneath to moisture, leading to rust. The sooner you address these small imperfections, the less likely rust will form.

How to Repair Scratches:

  • Clean the area: Wipe the area with soapy water and a clean cloth.
  • Sand the affected spot: Lightly sand the scratch to remove any rust that may have started forming.
  • Apply touch-up paint: Use touch-up paint specifically designed for your garage door material.
  • Seal: Once the paint is dry, apply a clear coat of sealant to protect the area.

7. Inspect and Maintain Regularly

Finally, regular inspection and maintenance are key to preventing rust. Every few months, take the time to inspect your garage door for signs of rust, chips, or damage. Catching rust in its early stages can prevent it from spreading and causing more severe damage.

Key Areas to Inspect:

  • Hinges and Springs: Ensure that all hinges and springs are free of rust and are functioning properly.
  • Panels: Look for any signs of rust or damage on the panels of the garage door.
  • Tracks: Check the garage door’s tracks for rust or debris buildup. Dirt can accumulate in the tracks, impacting the functionality of the door. Use a silicone-based lubricant to enhance performance and moisture resistance.

Key Areas to Inspect:

Bottom panels: Removing and repairing rust from metal doors, including garage doors, can be a DIY-friendly task, but it requires some effort and patience. These are most susceptible to water damage and rust.

Hinges and rollers: Ensure they are rust-free and lubricated.

Tracks: Check the tracks for rust or debris buildup.

Weatherstripping: Replace any damaged weatherstripping that could allow water to enter.

Removing and Repairing Rusty Garage Doors

Removing and repairing rust from a garage door can be a DIY-friendly task, but it requires some effort and patience. Here are some steps to follow:

  • Clean the Affected Area: Use a wire brush or sandpaper to remove any loose rust or debris from the surface of the door. This step is crucial for preparing the surface for further treatment.
  • Apply a Rust Converter: Use a rust converter to convert the rust into a stable, inert substance that can be easily removed. This product chemically transforms rust into a protective coating, preventing further corrosion.
  • Sand the Area: Use progressively finer grit sandpaper to smooth out the surface of the door. This will help create a clean, even surface for painting.
  • Apply a Rust-Resistant Coating: Use a rust-resistant paint or primer to protect the door from further corrosion. Choose a high-quality, exterior-grade paint designed for metal surfaces.
  • Replace Damaged Parts: If the rust has caused significant damage to the door’s tracks or joints, it may be necessary to replace these parts to ensure smooth operation. Regularly inspect these components to catch any issues early.

Regular maintenance and inspections can help prevent rust from forming on a garage door. By understanding the causes of rust and taking steps to prevent it, homeowners can extend the lifespan of their garage door and keep it looking its best.

Conclusion

Rust prevention is crucial to maintaining the functionality and aesthetic appeal of your garage door. By keeping the door clean, applying protective coatings, lubricating moving parts, and ensuring proper drainage, you can significantly reduce the risk of rust formation. Regular inspections and prompt repairs will further help extend the life of your garage door, saving you from costly repairs or replacements in the long run.

If you’re dealing with rust on your garage door or need professional maintenance, don’t hesitate to contact Rock Garage Door. Our team of experts is here to help with all your garage door repair, maintenance, and installation needs.

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